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| SmartTrac® |
| By mounting sensors directly into production molds, the SmartTrac process control system is able to monitor the chemical and physical changes occurring in the
molding process in real time. Changes in impedance are used to generate a "signature" data curve, which is unique to the specific compound being molded. The Signature Control
processor applies software algorithms that use these signatures to determine the optimal cure point for each press cycle to predict the optimal cure point. Releasing the
press at the precise cure point increases throughput and improves product consistency, providing a rapid return on investment. |
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| SmartTrac System Specifications |
Computer:
- Allen Bradley Industrial PC
- Windows 2000 Operating System
- 17" Flat Panel Touch Screen
- Network Ready
- CD and Floppy Drive
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Enclosure:
- NEMA 12 Rated
- 22.5" H x 21.75" W x 13.5" D
- Cooling Fan
- Keyed On/Off Switch
- Rear and Side Access Doors
- Can be Pedestal or Pendant Mounted
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Control Inputs and Outputs:
- Two Discrete Inputs (Press Closed or Cycle Start)
- Two Discrete Outputs (User Defined and Cure Complete)
- I/O may be 5-32 VDC, 120 VAC 60 Hz, or 220 VAC 50 Hz
- Up to Four Sensors
- 120V 60 Hz or 220V 50 Hz Power
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Software:
- Statistical database tracks and correlates cure times, batch changes, shift changes, and user defined data features
- Management and natural limit alarms on cure time
- View data signature or cure-time run chart
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Press Interface
- Complements Existing Press Controls
- Communicates via Hard Wire Discrete Input
- Operates in Real-Time for Each Press Cycle
- Single or Two Press Operation
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Sensors
- 40,000 psi Operating Pressure
- 450°F/232°C Operating Temperature
- Tool Steel Housing
- Coax Cable Connector
- High Wear Resistant Ceramic Face
- Can be Used With Conductive Fibers and Fillers
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To receive more information about SmartTrac, please Contact Us.
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SmartTrac Brochure
SmartTrac Datasheet
SmartTrac Payback Datasheet